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Flying Cut off Panel Lines
Looking to minimize waste, increase production, improve accuracy and extend equipment life? Let's review the benefits of flying cut off units for panel lines and learn how you can save in the long run and help maximize on your profits.
In manufacturing, the proof is in the pudding.Investing in
quality machinery provides your customer with quality output.Building a
solid foundation brings true value to strengthening your reputation and
establishes how you rank in the industry.If this matters to you, then
investing in quality and reliable capital equipment from day one can
dramatically affect your bottom line.
There are many benefits to a flying cut off unit for
panels.Generally, panel lines are designed to run, stop and go. But with
flying cut offs, continuous movement throughout the entire process flow
ensures significant reduction in downtime.To produce optimal results,
speed and accuracy are key factors.One of the challenges is to fly press
while having the unit cut wide panel products in simultaneous
motion.Not to mention, the weight of the press can also have an affect
on the acceleration. Let's use the following scenario as an example: A flying cut off with a line speed of 230ft/min that can cut the work piece in milliseconds and return to the home position, will enable you to run an efficient line with high thruput. By using hydraulic double ended rods and a combination of linkage type presses, this will help minimize the press cutting time. As a result, the entire cycle repeats itself about 28 times per minute. With careful consideration to areas in cycle time and accelerating a large mass to the high speed, you can still accomplish a cut accuracy of about +/- 0.8mm. Note that this is a closed loop system with a servo motor drive.It receives constant feedback from a roll former encoder and corrects the cut accuracy.It is also important to note that regardless of the experience or skill level of the machine operator, flying cut offs repeatedly produce optimum results. Investing in quality capital equipment will help you to increase production, improve accuracy, minimize downtime and cut down maintenance and service costs for a streamlined operation.Although flying cut offs are considered to be more expensive, many roll forming units are being converted to this type of technology constantly and is a growing trend.The cost of equipment is justified and far outweighs the endless possibilities for your company to succeed.Need we mention all the green advantages of reducing waste and power consumption? Yes, these are all nice-to-have benefits also. |
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